The plant mainly consists of a mixer of suitable capacity (depending on the CBM requirement), foam generator cum pump.

The foam mixer consists of screw type vanes, would be powered with a Geared Motor to achieve a mixing RPM of 26.

Foam Generator Cum Pump :-

Foam Generator cum pump unit consists of a double-cylinder assembly, fully hydraulic and automatic foam generator, hydraulic pressure system, constant feeding system, stirring unit, automatic foaming system, HV pipe conveying system, photoelectrical control techniques, etc.,

The equipment can produce foam concrete of any densities. This equipment is with the most advanced technique, steadiest performance and simplest operation.

Electronic Aggregate Weighing System

This system consist of 1/2”, 8 digits Backlit LCD Display, 1 tone capacity Load Cell, robust connector for Load Cell interfacing, etc.

This system consists of 1/2”, 8 digits Backlit LCD Display, robust connector for Load Cell connection, 300 kgs. Capacity Load Cell with Platform Pad Plates, mounting Pads, necessary fasteners, Water Pump, Solenoid outlet Valve, Wiring, etc. The system can work completely automatically, semi-automatic or manually.

This system operates with programmable set points, which fills the water automatically by the Pump fixed on the chassis. The exact quantity of water can be drained directly in the Drum

Sand Bin having suitable capacity (depending on the CBM/shift) will have Solenoid operated gate. Sand is directly discharged in the batching hopper. The required quantity of sand depending on the density of the block to be produced can be preset in the Micro-Controller based Control Panel.

The Cement Screw Conveyor and Fly ash Screw Conveyor (if opted) are loaded manually by opening the Cement/fly ash bags and loading in the Conveyor's hopper. Cement and Flyash (if used) are also discharged in the batching hopper, as per the quantity required (depending on the density of the block to be produced).

The level of material in the Conveyor's hopper or in the bin has to be matched to get proper & consistent readings.

The mixed foam concrete can be conveyed to the moulds, thru’ the flexible hose fitted at the end foam concrete pump

CLC Blocks are very light in weight – Density ranging from 400 to 1800 Kg/m3 can be produced as required.

CLC Blocks are excellent for Earthquake Resistant Housing due to light weight – reducing dead weight by more than 50% of the normal concrete. Multi-Storey high rise towers constructed has saved cement and steel to large extent, which can be verified on STAAD-III Computer Programme.

CLC Blocks are excellent for Thermal and Sound insulation which keeps the house cool in Summer and warm in Winter saving energy/electricity for cooling and heating.

CLC Blocks are “Environment-friendly” using more than 30% of “Fly Ash” from Thermal Power Stations and converting directly into valuable Building Materials. CLC Blocks will also replace “Clay Bricks” which is destroying Agricultural top soil. Our Technology will save Environment and Ecology from the hazardous & polluting material – Fly Ash and prevent destruction of Valuable Agricultural Land.

CLC Blocks Production Plant can be Stationary or Mobile Unit – to be mounted on truck to manufacture CLC Blocks, Prefab reinforced Building Elements, and In-Situ Moulded Housing at site, will save breakage, transport charges and delay, etc.

Cellular Lightweight Concrete is a self flowing concrete with ball bearing action to avoid Honeycomb and Voids in the Blocks, Prefab Building Elements and In-Situ Moulded Housed walls.

CLC Blocks being light weight the handling and transportation is easy. The construction speed is 2 ½ times more than the Clay Bricks construction.

In-Situ Moulded Housing is excellent technology to Produce 5 to 20 houses per day by using simple machinery and moulds. The fast construction speed is a first necessity for quick Rehabilitation of Earthquake affected villages and towns or for the Rehabilitation of the villages displaced due to the major “Dam Projects” besides the Rehabilitation programme for the Slums in the Metro Politan Cities.

In-Situ Moulded Houses have no joints and hence it will not damage by high intensity Earthquake or Cyclone. The doors, windows, sanitary and water pipes are inserted in the Moulds before pouring CLC in the Moulds resulting into a compact house without any maintenance cost for a long period.

In-Situ Moulded Housing, Prefab reinforced Building Elements and CLC Blocks are used regularly in more than 40 countries and more particularly by the Developing Countries.

Micro Air Cells of CLC are intact, not interconnected as it is produced by Stable Foaming Agent. Therefore our product has very low Water Absorption avoiding any leakage, seepage or dampness in the walls and ceiling.

House built with CLC Blocks or Prefab Building Elements or In-Situ Moulds do not require inside or outside plaster but if insisted only 6 mm thick plaster is sufficient for internal and external surface.

Steel reinforcement is not required for the Ground Floor Housing with Sheet Roofing or CLC Panel Roofing. Any shrinkage can be avoided by using Synthetic Fibers, which adds to the strength of the concrete.

CLC has basic raw material of Cement for the appropriate strength and hence the strength is increasing every year on Aging of the Concrete.